VMC Machine Setter & Operator
Location
Banglore
Banglore
Job Type
Full Time
Job Overview:
We are seeking a skilled and experienced VMC Machine Setter & Operator with 2–6 years of experience in CNC/VMC machining. The ideal candidate should have hands-on experience in machine setting, tool setting, program loading/editing, component inspection, and production machining. The candidate should be capable of independently operating VMC machines while maintaining quality, productivity, and safety standards.
Key Responsibilities:
Machine Setting & Operation
- Set and operate VMC machines for production components.
- Perform machine setup, job loading/unloading, and fixture setting.
- Set cutting tools, tool offsets, work offsets, and tool length compensation.
- Load CNC programs and make basic program adjustments when required.
- Ensure proper machine parameters are maintained during production.
Drawing & Technical Understanding
- Read and understand engineering drawings, dimensions, tolerances, and machining symbols.
- Understand basic GD&T and apply it during machining and inspection.
- Select appropriate cutting tools and machining parameters based on the component and material.
Tool & Fixture Management
- Perform tool setting and tool offset corrections.
- Monitor tool wear and replace tools when required.
- Ensure proper fixture alignment and workpiece clamping.
- Identify and report fixture/tool-related issues.
Quality Inspection
- Inspect components using measuring instruments such as:
- Vernier Caliper
- Micrometer
- Height Gauge
- Bore Gauge
- Dial Gauge
- Go/No-Go Gauges
- Ensure components meet drawing specifications and dimensional requirements.
- Identify rejection, deviations, and machining defects.
Production & Productivity
- Achieve daily production targets while maintaining quality.
- Minimize machine downtime and tool-related stoppages.
- Maintain proper cycle time and productivity.
- Follow production schedules and prioritize jobs accordingly.
Troubleshooting
- Identify basic machining problems such as:
- Dimensional variation
- Tool wear
- Chatter/vibration
- Poor surface finish
- Tool breakage
- Incorrect offsets
- Make necessary offset corrections and escalate major technical issues to the supervisor/programmer.
Safety & 5S
- Follow machine safety procedures and PPE requirements.
- Maintain workplace cleanliness and 5S standards.
- Handle cutting tools, coolant, and components safely.
- Follow company quality and production procedures.
Qualifications & Experience
- Experience: 2–6 years in VMC/CNC machining.
- ITI / Diploma in Mechanical, Production, Tool & Die, Machining Technology, or related field preferred.
- Hands-on experience in VMC machine setting and operation.
- Experience in precision engineering/manufacturing will be an advantage.
Technical Skills
Candidates should preferably have experience in:
- VMC machine operation and setting
- VMC program loading
- Basic program editing
- Tool offset and work offset setting
- Tool selection and tool setting
- Fixture setting and alignment
- Engineering drawing reading
- Basic GD&T
- Dimensional inspection
- Cutting tools and machining parameters
- Basic troubleshooting
- Knowledge of materials such as MS, EN-series materials, Aluminium, SS, etc.
Machine / Controller Knowledge
Experience with any of the following will be preferred:
- Fanuc
- Mitsubishi
- Siemens
- Mazatrol
Key Competencies
- Strong hands-on machining skills
- Good understanding of VMC setup
- Ability to work independently
- Good drawing-reading ability
- Quality-conscious approach
- Problem-solving ability
- Attention to dimensional accuracy
- Ability to achieve production targets
- Good discipline and safety awareness
- Willingness to work in shifts
Preferred Candidate Profile
Ideal candidate:
A VMC Setter & Operator with 2–6 years of hands-on experience, capable of independently setting the machine, setting tools and offsets, reading drawings, operating the machine, performing basic dimensional inspection, and making necessary offset corrections to maintain component quality.Important: For a Setter & Operator role, I would give more weight to actual hands-on machine-setting experience rather than simply total CNC experience. A candidate who has only operated machines but has not independently done tool setting, offset setting, fixture setting and job setting should be treated as an Operator rather than a full Setter & Operator.
