Ultrasonic Cleaning

What is Ultrasonic Cleaning?

Ultrasonic cleaning is a highly efficient and precise method employed for cleaning various objects and surfaces. This technology harnesses the power of high-frequency sound waves to generate microscopic bubbles within a specially formulated cleaning solution. The fundamental principle behind ultrasonic cleaning lies in the controlled formation and collapse of these bubbles.

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High Frequency Sound Waves

Microscopic Implosion

Precision Cleaning

Consistent Results

Ultrasonic Cleaning for Industrial Applications

In manufacturing, Ultrasonic Cleaning is the preferred high-precision cleaning technique that is designed to remove surface contamination from products completely and rapidly. It can be incorporated at various stages, such as raw material preparation, intermediate manufacturing, or before finishing and packaging.

How is Ultrasonic Cleaning Unique?

  • A safe and reliable method of cleaning as there is no direct human contact required with the cleaning solvents.
  • Delivers a great cleaning effect for deep holes, slits and hidden spots of workpieces.
  • The process doesn’t damage the products, unlike manual or chemical cleaning which causes mechanical wear and chemical corrosion.
  • Ultrasonic cleaning allows the users to clean more parts with less labour. Also, multiple parts can be cleaned at the same time, and with marginal effort.

Precision Cleaning

Rapid Cleaning

Wide Applicability

Tailored options

Quality Assurance

Environmental Compliance

Non-Damaging Process

Safety Interlocks

Efficiency and Labor Savings

Precision Cleaning

Rapid Cleaning

Wide Applicability

Tailored options

Quality Assurance

Environmental Compliance

Non-Damaging Process

Safety Interlocks

Efficiency and Labor Savings

Customised Multi Chamber Ultrasonic Cleaning System

Highlights:

  • High grade ceramics based, PZT type ultrasonic transducers.
  • Auto lubrication system for hassle free lubrication of automation modules.
  • Indirect contact ceramic heaters with digitally monitored, pre-calibrated temperature controllers.
  • Advanced Microprocessor based Ultrasonic Generators of various power options, with inbuilt auto-calibration feature.
  • Water or cleaning media circulation & treatment systems designed using cutting-edge level sensors (fork type or mechanical float type), pressure pumps (Grundfos), filtration units (SS304 Mesh or Cartridge with SS304 Housing) & solenoid valves.

Add-Ons & Customisation:

  • Fully Automated systems with conveyorized Auto-loading and unloading of baskets or products.
  • Automated Process monitoring & control with digital systems for control of temperature, pH & TDS/conductivity.
  • Filtration systems designed to support cleanliness Millipore requirement.
  • Ultrasonic dual frequency & intensity adjustment options integrated based on requirement.
  • Immersible type Ultrasonic transducer box in place of tank bonded type.
    Ultrasonic Frequency options such as 27/40/60/80/120 kHz.
    Oil skimmer & separation unit.
  • Drying can be opted for in a tank (dip type) or on a conveyor, depending upon requirement and compatibility.
  • Basket/Tray design customization based on product design, complexity and placement.

Embarking on the Next Chapter: Our Journey Continues

01

Ultrasonic Cleaning

Ultrasonic Cleaning is a crucial step where items to be cleaned are immersed in a cleaning solution within the ultrasonic tank. The machine then generates high-frequency sound waves and that leads to cavitation.

02

Rinsing

Rinsing is used as a pre-processing or post-processing stage to gently remove any cleaning agent or residue deposited on the product’s surface as part of the cleaning process by dipping the parts in Cleaning media or Hot water with additional agitation if required.

03

High-Pressure Jet Wash

High-Pressure Jet Wash is mostly used as a pre-cleaning process to remove contaminants of larger sizes such as metal burr, chips or debris, physically stuck to the product surface by spraying cleaning media or water at high pressure from various directions.

04

Circulation based Drying

Circulation based Drying offered in 2 options, Hot Air Circulation, mostly used in Aqueous Cleaning processes & Cold Air Circulation, mostly required for solvent based cleaning processes.

05

Air Blade Wiping

Air Blade Wiping offered mostly as a pre drying stage for removing large water droplets, thus assuring stain free drying process.

06

RPO Dipping

RPO Dipping is opted post-cleaning & drying. The process involves dipping the products in a Rust preventive oil (RPO) to prevent oxidation issues during storage and to increase the product’s shelf life.

Fully Automated Customized Cleaning Line

Case Study: Multistage Scada-based Ultrasonic Cleaning Machine

  • Fully Automated 20+ stage pick/place system
  • Multistage – Ultrasonic Cleaning, Rinsing & Drying option combinations
  • Comprehensive sensor feedback for process control
  • Conveyorised Bed-Type Jet Wash & Drying systems
  • Customised tank size to meet production quantity
  • Customised part holder/basket for precision handling
  • Dual Frequency ultrasonic transducers for advanced cleaning options

Semi-Automated Gantry Based Ultrasonic Cleaning Line

Case Study: Multistage Scada-based Ultrasonic Cleaning Machine

  • Fully Automated 3 stage process
  • Use of 360 degree auto-rotating high-pressure jet wash
  • Heavy Duty material handling system
  • Easy loading & unloading dock for handling heavy parts
  • Scada based process monitoring